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Blower balancing

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작성자 EQiblyWek 작성일25-01-19 13:28 조회1회 댓글0건

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<h2>  Using the Balanset-1A Instrument  </h2>
 
<h3>  Getting the Equipment Ready  </h3>
<ul>
<li>  vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.  </li>
<li>  Establish a USB connection between the instrument and the computer, ensuring the software is set up properly.  </li>
</ul>
 
<h3>  Sensor Installation  </h3>
<ul>
<li>  Mount the vibration transducers securely on the machine's housing where vibrations are most pronounced, typically near the bearings.    </li>
<li>  Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition.  </li>
</ul>
 
<h3> Software Startup  </h3>
<ul>
<li>  Open the Balanset application on your PC.  </li>
<li>  Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task.  </li>
</ul>
 
<h3>  Measuring Initial Vibration  </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li>  Run the rotor up to its operating speed.    </li>
<li>  The software will measure the vibration level, rotational speed, and phase angle. This data establishes the current imbalance condition.    </li>
</ul>
 
<h3> Attaching the Trial Weight  </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li>  Halt the rotation and mount a test weight at a designated position on the rotor, with the weight's value entered into the software (usually in grams).  </li>
<li>  Restart the rotor, and the software will record the changes in vibration level and phase angle.    </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
 
 
<h3> Calculating the Correction Weight  </h3>
<ul>
<li>  The software uses the measured values to automatically compute the necessary compensating weight's magnitude and placement angle.  </li>
<li>  The results of the calculation are shown both numerically and visually through charts and graphs.  </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
</a>
 
<h3> Mounting the Compensating Weight  </h3>
<ul>
<li>  Attach the computed compensating weight to the rotor as indicated by the software's output.  </li>
<li>  Periodic checks can be performed to ensure the balancing procedure is effectively reducing the vibration.  </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
 
<h3> Verification and Balancing Completion  </h3>
<ul>
<li>  With the compensating weight attached, operate the rotor and assess the level of any residual vibration.  </li>
<li>  If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful.  </li>
<li>  If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight.  </li>
</ul>
 
<h3> Report Generation  </h3>
<ul>
<li>  All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position.  </li>
</ul>
 
<h3> Final Recommendations  </h3>
<ul>
<li>  Double-check that all weights and sensors are securely fastened.    </li>
<li>  Ensure the rotor rotates smoothly and without excessive noise.    </li>
<li>  If the rotor operates within a larger assembly, check the functionality and interplay of all interconnected parts.  </li>
</ul>
 
<p>  By implementing this method, you can effectively eliminate imbalance, reduce vibration levels, and increase the lifespan of the machinery.  </p>
 
 
 
 
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"> Turbine balancing </a>
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